harley clutch torque specs

The nut only moved about 10 degrees past the . DIESEL-FUMES. And depending on how much you rub off, it will let the clutch open up. Harley-Davidson 1200 Custom Specs. Henceforth, you must know how much torque each nuts and screws require. Making Drag Pipes Work, SHOP TALK 5/16" - 19 ft. lbs. A 5/16-inch bolt should be tightened to 12 foot-pounds. Refer to applicable Service Manual. Unlock the full power of your engine. 0000001731 00000 n at home Rear Brake Caliper mounting screws My next concern at that question is: "are they even capable of properly using tools if they cant even figure out what size socket or wrench they need for a nut or bolt?" Tighten the transmission sprocket nut an additional 30 - 40. On the contrary, applying less torque wont fasten the screws, and they will become loose. Use Loctite 271 on threads. 0000007800 00000 n )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. In this book, it states: Clutch hub nut@ 50 lbs. Brake Line Banjo Fittings So like alot of other guys plus the mechanic. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. 9. Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! The first service manual picture is of the final torque of the compensating sprocket bolt on a 2012 Street Glide with a 103cu engine. You can refer to the, The following summaries about tru ball goat release will help you make more personal choices about more accurate and faster information. Exhaust In this version sold from year 2019 , the dry weight is 223.0 kg (491.6 pounds) and it is equipped with a V2, four-stroke motor. 9-10 foot pound I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. Thus, the motorcycle gets its top speed for which it is known. Hence, we will briefly discuss the torque specifications and show you how to use them for particular Harley motorcycle models. HVr6D 8J4I`Pv. For complete specifications for your year and model Touring motorcycle download the correct manual for yourbike from the DOWNLOAD CENTER. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream 1WARNING 1WARNING 1WARNING 1WARNING Kit Numbers 33044-03A, 33045-03A 1 of 6 STOCK 5 - SPEED SE 6 - SPEED 1st 3.210 3.210 2 nd 2.209 2.209 bottle should specify.Oh and don't forget the clutch nut is a left hand thread. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. According to the companys instructions, Harley Davidson will inform the owners about it. Number of cylinders 2 Type 4-cycle, 45V 2, air-cooled Torque - 86 ft-lbs (108.8 Nm) @ 3500 rpm, chrome duals exhaust Bore - 3.75 in. 0000013023 00000 n TC95 128HP Stage 3 It is supposed to go into the second more comfortably and then shift through into the first without grinding. Harley-Davidson CVO Tri Glide Specs. But I have a question about the torque vaules. Also, you won find the right wrench or screwdriver to work with the nuts, bolts, screws, and different parts of the motorcycle. 88 cu. Open the derby cover so you can see the primary oil level. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: [PDF] INSTRUCTIONS - Harley-Davidson The two questions I am referring to are: what size socket do you use for (bolt, nut, part here), and what are the torque specifications for (bolt, nut, part here). 12-18 foot pounds Learn how to replace it on your bike! In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Clutch lever free play: 1/16". 300 Miles: 1000 Miles: 2000 Miles: 5000 Miles or 1 Year: Spring and Fall: Engine Oil: Check: Check: Change: Change: Transmission Oil: Check: Change: Change Loosen slider cap nuts and axle nut. %PDF-1.4 % People want quik and easy not right. Pivot Shaft . Contact point (2) must have edge of drill touching the edge of fork leg. for Derby Cover. If you were referring to a service manual for your specific brand, make, model, and year of motorcycle you would have the torque specifications at the flip of a page and would not be asking for those values. Street Engine, The https://amzn.to/3Qtz61AUse Code . They will ensure that full servicing free of cost. __transmission sprocket nut at 60.. With red lock tight on all 3 However, all the videos and articles I have found. Tuning a CV carb 18-22 foot pounds Charging system. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Even why wont anyone love to have Harley on their preference list? 0000006600 00000 n gear lube. pounds, rocker cover 135-155 inch pounds. Re-adjusting the Jam Nut And Derby Cover: Once you have finished the adjustment task, it is time to re-adjusting the jam nuts and derby cover in their positions. My question was about the posted rear axle torque value for the '06 VRSC . Well, duh, yeah, different year, make of bike, hell, even a different size of the engine! Inspection cover should be about same or a little less. Assembly Torque Values, Crank Pin nut If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. 0000035146 00000 n It depends on the motorcycle model and manufacturing years. Jul 25, 2013. I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . You can refer to the answers, The following summaries about unscented goat milk soap will help you make more personal choices about more accurate and faster information. 0000015868 00000 n 0000008030 00000 n Now release the clutch plates that caused the dragging. It helps to use a funnel designed for a primary case. Refer to Photo 2. Tighten front axle to proper torque. Primary cover= 144-156 in lbs or 16.3-17.6 Nm Clutch cover= 84-108 in lbs or 9.5-12.2 Nm . XL If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. 0000004274 00000 n Harley-Davidson CVO Limited Specs. 9 comments. 23-27 foot pounds Cylinder Heads Buy Books and Manuals But I read somewhere that mid-ninties Evo's should be about 80 lbs on clutch nut,and 130-150 ft. lbs. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. The engine produces a maximum peak output power of and a maximum torque of 40.00 Nm (4.1 kgf-m or 29.5 ft.lbs) @ 3750 RPM . It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. 115 in lbs for the primary screws. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. Camshafts If you apply more than its required torque, the thread of the screw may become damaged. #10 - 22 in. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Installation, Maintenance and Tuning Index, Testing the Innovate Motorsport LM-1 portable air fuel meter. A forum community dedicated to all Harley-Davidson model owners and enthusiasts. Harley-Davidson Bronx Specs. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. If you are typical shovelhead issues on your Harley, then disassemble the clutch and clean the friction plates with a brake cleaner. The 2023 BMW F 900 R is a roadster motorcycle designed for riders who seek sporty performance and a dynamic riding experience. 45-55 foot pounds The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. Therefore, tighten the jam nut . 2.) Rear Master Cylinder mounting nut Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. After that, you can use some non-petrol-based silicon lube on the friction plates. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. Apoliggize if this a beaten subject. @3XL`=8$(d ;1"+0aO o/(aqS,5M nopyI/WQdV **\V>?lqFGG " Jj@(+Dq$10>X,[|c@IKdhubg;K@A ,OV{Zy @l ` O/X] endstream endobj 28 0 obj<> endobj 30 0 obj<> endobj 31 0 obj<>/Font<>/ProcSet[/PDF/Text]/ExtGState<>>> endobj 32 0 obj<> endobj 33 0 obj<> endobj 34 0 obj<> endobj 35 0 obj<> endobj 36 0 obj<> endobj 37 0 obj[/ICCBased 61 0 R] endobj 38 0 obj<> endobj 39 0 obj<> endobj 40 0 obj<> endobj 41 0 obj<>stream Your email address will not be published. 17-22 foot pounds Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. 27 0 obj<> endobj xref 27 41 0000000016 00000 n Seriously? Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. #8 - 14 in. Like so many others they torqued the nut to 80 ftlbs, by the way that is a Harley Spec. When component part replacement is necessary, use the engine type and serial number to identify the correct part. >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. 2020. 3.80 litres (4.02 US quarts) Other specifications. This demonstrates a serious lack of understanding basic tool use and assessment ability. 144. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. Upper Engine mounting bracket: Torque means the amount of rotation each screw and nuts require to tighten on its spot. You can refer to the answers, The following summaries about ugg mini goat color will help you make more personal choices about more accurate and faster information. Henceforth, you must know the Harley Davidson engine torque specs and other parts. Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Pistons and Cylinders Now your derby cover is free to remove from that place so, do that. 46-50 A maximum output. There is nothing wrong with different aptitude levels and how much someone is willing to wrench on their bike. Things may get scary when you lose the original Harley key as it blocks your access to the motorcycle. 13. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. All Twin Cam motors are 90-108 in.lbs. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Now, time to return the clutch cover to its original location so, put the cover back accordingly. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade WEB Links The pictures below will help you understand why I dont give torque specifications when asked. Next, increase the amount of slack in the clutch cable, and if its frozen solid, use some wd-40 on that. But I didn't car for that. Thanks again for everyone's help All times are GMT-5. So, after the proper release, your problem is solved. The clutch sends power from the engine to the transmission, and the amount transferred depends on the clutch's size, the springs, and the pressure plate. Then return it one-quarter turn. New EFI for EVO and TC, Performance Gallery In the next few sections, we will show you the most-required torque and its specifications. It does. Some say Harley Evo is the best Harley engine, while others say, Read More Harley Evo. Come join the . Unlock more power! Step 1 - Drain your primary. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. In this case the higher value is correct for the older Kelsey-Hayes brakes and the lower value is correct for Brembos. Installation, Maintenance and Tuning Index will help you And this article will provide you the ultimate guideline to do that task without experiencing any troubleshooting issues. lbs. all other 1/4'' fastners are tq at 108 in.lbs. lbs. SPECIFICATION. Then we've got the BAKER 9-Plate Street . Shovelhead Modifications The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. There you will find explanations on Harley Clutch Adjustment Torque specs too. fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. It has several links you could look at. M. Now you can see there are lots of bolts used to secure the derby cover in the place. Required fields are marked *. Tappet Screen Plug 5. (0.97-1.09 mm)Spark plug torque - 12-18 ft-lbs (16-24 Nm), Pump - Twin gerotor, dual scavenge, crank mounted and driven, internal oil pump, dry sumpPressure - 30-38 psi (207-262 kN/m 2 ) at 2000 rpm and normal operating temperature of 230o F (110o C). Fastener Size - Torque ft. lbs. 10 foot pounds If they find gas presence, your deal will clean the clutch system and will reassemble the clutch master cylinder again. Shop Manual EVO 64 HP Stage 1 vs Twin Cam: What Makes the Difference? 0000019537 00000 n Now use a 4mm Allen wrench to take those screws, spring, and locknut out. Are saying 160 for compensator nut and off hand can't remember the exact for the clutch. Of course, it's going to be different! Ignition timing. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. 0000032160 00000 n Thats the point where you need to the adjustment. endobj stream Performance Parts, Don't let the Harley heat Carburetor engines, HD 2007/08 Note: The information below should not be used as a reference as this is only a sample of information typicaly found in a service manual. The manufacturer has declared that some of the 2016 model Harley Davidson bikes are not fully disengaging. Gear Ratios 90-120 inch pounds In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. Ignition My wife has seemed to have misplaced my manual:|. Nut Description Nut Size Tightening Torque Where Notes; Engine Sprocket Nut (Crankshaft) 1991-1997 Models: 1-1/8" Nut: 150-165ft-lbs : at Rotor Assy *HD Tech Tip 211 - September 16, 2005 Flywheel Sprocket Shaft Nut Torque Update The flywheel (engine) sprocket shaft nut torque for 2004 & later Sportsters and 2003 & later Buell XB models has been changed. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! You may look for the Harley torque specs PDF to get a complete guideline on the various torque numbers. Good questions! <> TC96 2007 Stage 1/2 While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. 3/8"-16 bolt: 40-43 ft/lbs (rear rotor bolts) 7/16"-14 bolt: 68-72 ft/lbs (pulley bolts and hub bolts) Make sure that all fasteners are clean and dry before applying the thread locking compound. (95.25 mm) 32-40 inch pounds 28-35 foot pounds Therefore, tighten the jam nut properly and avoid over-doing. The mainshaft nut that holds the front final drive chain sprocket on torques to 35-65 foot pounds. Yet, they will need regular maintenance. Torque ft. lbs. It will help repel moisture and oil from absorbing into the plates for a while. Then scribe aline and go maxium of 50 degrees more. Likewise, in Harley Davidson motorbikes, special spark plugs send the electrical flow (or current) from the ignition to the combustion chamber. Oil Pump cover bolts JavaScript is disabled. monster ruin your riding. Continue with Recommended Cookies. lbs. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. Harley-Davidson CVO Street Glide Specs. 83. Transmission Side Cover bolts Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. Clutch hub nut (left handed threads) 60-80 foot pounds. How did I know you werent using a service manual? Posted on Aug 09, 2009 QO_(44? Spark Plug 128 HP 95 CID Specifications. Also, you may contact the mechanics. <>>> Left-hand thread..heh heh. Now rub the backside of the lever where it is hitting the handle grip. I feel confident that it's there to stay. When installing new tires, upgrading the motorcycle components, or repairing damaged parts, you need to remove and install many screws and nuts. document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. First, you need to pull back the rubber cover from the clutch lever. Harley Davidson always emphasizes using their recommended and specified tires. It's time to torque the pulley nuts for my belt drive. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Therefore, you need to eliminate them all first and keep them aside. Otherwise apply general torque specs according to bolt size. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Wheelbase. The diaphragm spring bolts should be 90-110 in/lbs. lbs. 0000028181 00000 n The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. Follow the below-mentioned instructions thoroughly-. Or did you lose the key to your Harley Davidson? Save my name, email, and website in this browser for the next time I comment. The torque specs are the same as with any Evolution engine. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Sand Cammo Denim, Black Denim,Charcoal Pearl,Morocco Gold Pearl,Blackened Cayenne Sunglo,Mysterious Red Sunglo,Amber Whiskey, Vivid Black. 9-12 foot pounds Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Where might I find a service repair manual for a 2017 Harley Davidson Road King? lb.) Horsepower Gallery 25-30 foot pounds As the 115th anniversary celebration. Reduce Engine Ping, High Heat on 2007/08 HD Upper Stud acorn nut If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. First, you need to pull up your vehicles clutch cable. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. For doing that, you need to secure the adjuster by using a wrench. '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. Clutch hub nut, 180-210 foot pounds Fill the primary with oil. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. These are two questions which should not be asked. EVO 74 HP Stage 2 Primary cover bolts: 14-21 ft lbs. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. What I know off the top of my head: 1.) Refer to Table 18. They changed the Compensator system on the 103in between 2013 and 2014. i have a 89 flhs with screamin eagle race clutch can the 6 springs be adjusted and if so how can not find lighter springs for it being a older one. 27-32 foot pounds This engine is designed to use unleaded fuel. By the way, if you have original flywheels, I would avoid the use of an air impact device on the compensating sprocket. With this drive-train, the Harley-Davidson Freewheeler . There is a 35 ft-lbs difference between the two which is substantial. Twin Cam 88/95 EVO 82 HP Stage 3 Clutch hub nut to 70-80 ft./lbs. 25-40 foot pounds. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. 90-120 inch pounds Rear Brake Disc screws Ask us a Question. To frame Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. For a 3/8-inch bolt, set your torque wrench to 20 foot-pounds. Bottom bolt, 50 foot pounds Nonetheless, we suggest you read the user manual. Front Brake Disc screws 10 mm. That did say maxium of 50 degree. Been working out of an old (1985-1990) Harley manual. Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. Clutch on 1963 to 1981 uses 12 ounces of 75/90 wt. 4 0 obj Plug Wires I just installed and screaming eagle clutch kit and I need to know the torque specs for the clutch spring bolts and primary cover. 0000003095 00000 n Make sure that the tapped hole is clean and dry (chase with a tap if necessary and remember to blow out with air gun).

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